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This all-position pipe automatic welding machine consists of four major parts: gas metal arc welding power source, gas metal wire feeding mechanism, magnetic welding trolley and welding control system.
(Model: BR116A, Wireless remote control, Double oscillator, 500A welding machine, Wire feeder with display screen, Receiver, Trolley tooling, Three-in-one line, Ground wire, Air pipe, Aluminum case, Welding cable)
1. Applicable pipe diameter: Above DN150mm
2. Applicable wall thickness: Above 5mm
3. Applicable materials: Stainless steel, carbon steel, alloy steel, low-temperature steel, etc.
4. Applicable welds: Various pipe section welds, such as pipe-pipe welds, pipe-elbow welds, pipe-flange welds
5. Magnetic welding trolley:
￮ Driving wheel set: Two sets with four permanent magnetic wheels; Wheel set suction force: ≥50kg
￮ Driving mode: Driven by DC servo motor
￮ Moving speed: 50-750mm/min, stepless speed regulation
￮ Rotation accuracy: The center deviation is less than 0.5mm when rotating a full circle on a seamless steel pipe above DN150mm
￮ Trolley impulse: Less than 0.5mm when rotating downhill on a seamless steel pipe
￮ Vertical adjustment: Proprietary technology product of our company, vertical adjustment of welding torch
￮ Horizontal adjustment: Proprietary technology product of our company, horizontal adjustment of welding torch
￮ Horizontal oscillation: Proprietary technology product of our company
6. Integrated multi-functional gas metal arc welding machine
This series of welding machines adopts inverter technology to convert 50/60Hz current into stable welding output current, and uses pulse width modulation (PWM) technology to obtain constant current characteristics and excellent welding process effects.
Operations available for this series of welding machines:
• The robot version power supply can be used with robots.
• Can be used with cloud platform group control system.
• Welding current, welding voltage and other parameters can be adjusted separately, or uniformly configured by JOB function.
• Suitable for welding various materials such as carbon steel and stainless steel.
Features of this series of welding machines:
• Stable wire feeding speed.
• High efficiency and energy saving.
• Easy arc striking, stable welding process and good forming.
• Simple installation and easy operation.
• Equipped with voltage compensation device, it can continue to work when the input voltage changes within the range of rated voltage ±15%.
MIG 500A Welding Machine Parameters
|
Item |
MIG |
MMA |
|
Power Supply Voltage (V) |
Three-phase 380V±15% |
Three-phase 380V±15% |
|
Frequency (Hz) |
50/60 |
50/60 |
|
Rated Input Current (A) |
36 |
36 |
|
Output Current Adjustment Range (A) |
70-500 |
20-500 |
|
Output Voltage (V) |
17.5-39 |
20.8-40 |
|
No-load Voltage (V) |
81 |
81 |
|
Duty Cycle |
100% |
100% |
|
Power Factor |
0.93 |
0.93 |
|
Efficiency |
85% |
88% |
|
Wire Feeder Type |
Split type |
Split type |
|
Wire Feeding Speed (m/min) |
1.5-24 |
1.5-24 |
|
Wire Diameter (mm) |
0.8/1.0/1.2 |
1.0/1.2/1.6 |
|
Electromagnetic Compatibility Classification |
Class A |
Class A |
|
Insulation Class |
H |
H |
|
Shell Protection Grade |
IP23 |
IP23 |
(Function switch: Spot welding, Welding, Arc striking, Arc ending, Wire checking, JOB; Mode: Two-step, Two-step with arc ending, Four-step with arc ending, Gas checking; Gas: CO2, Argon gas; Wire diameter: 1.0, 1.2, 1.6; Material: Carbon steel, Stainless steel, Flux-cored wire; Adjustment: Current, Voltage, Speed, Inductance; Integrated mode)
Notes: Robot-matched power supply.
• The equipment storage environment shall be dry, and the relative air humidity requirements are as follows: Not more than 50% at 40℃; Not more than 90% at 20℃.
• No heat sources, fire sources and welding spatter around the equipment placement environment. The ambient temperature requirements are as follows: Welding period: -10℃ ~ +40℃; Transportation and storage period: -20℃ ~ +55℃.
• The altitude shall not exceed 1000m.
•
|
Serial Number |
Name |
Description |
|
1 |
Left display screen and indicator light |
Displays parameters such as
current and wire feeding speed. |
|
2 |
Right display screen and indicator light |
Displays parameters such as voltage and arc characteristics. |
|
3 |
Storage information display screen |
Displays JOB information when connected to the cloud platform system. |
|
4 |
Separate/Integrated/Manual Welding Switch Button |
Separate mode: Adjust
current/wire feeding speed and voltage separately; |
|
5 |
Welding Wire Material Selection Button |
With three material options: carbon steel, stainless steel and flux-cored wire. |
|
6 |
Welding Wire Diameter Selection Button |
MIG 500DF/: Three wire diameter options: 1.6/1.2/1.0mm. |
|
7 |
Wire Checking Button |
Press the button, the wire feeder starts feeding wire; release the button, it stops. |
|
8 |
Gas Checking Button |
Press once to start gas
checking, press again to stop. If not pressed, it will stop automatically
after 30s. |
|
9 |
JOB Selection Button |
Editing and saving JOB data must be done in the cloud platform intelligent welding management and control system. This button is only used to switch JOB. |
|
10 |
Right Adjustment Knob |
Separate mode: For adjusting
voltage/arc characteristics; |
|
11 |
Current Indicator Light |
Welding: Working current
indicator light; Arc striking: Arc striking current indicator
light; |
|
12 |
Left Adjustment Knob |
Separate mode: For adjusting
wire feeding speed; |
7. Welding Trolley
Basic Mechanical Parameters of All-position Automatic Welding Head (Model BR116)
|
Parameter |
Specification |
|
Working Voltage |
DC12-35V (rated DC24V) |
|
Power |
<100W |
|
Maximum Load |
20kg |
|
Movement Mode |
Permanent magnet adsorption roller type |
|
Applicable Pipe Diameter |
Above DN150mm |
|
Applicable Wall Thickness |
5-30mm |
|
Groove Form |
V-type, X-type, U-type, J-type |
|
Welding Speed |
0-200(0-560)mm/min |
|
Oscillation Speed |
0-150mm/min, continuously adjustable |
|
Oscillation Width |
2-40mm, continuously adjustable |
|
Stick-out Adjustment Range |
±30mm |
|
Left/Right Delay |
0-2s, continuously adjustable |
|
Welding Torch Degrees of Freedom |
Z-Y axial rotation 360°, Y-Z axial arc rotation 230° |
|
Welding Torch Oscillation Form |
Horizontal oscillation, angular oscillation, arc oscillation |
|
Welding Process |
5G~6G |
|
Operating Temperature |
-20℃~+40℃ |
|
Storage Temperature |
-40℃~+60℃ |
|
Dimension (LWH) |
230mm235mm185mm |
|
Net Weight |
12.2kg |
The welding trolley is an economical welding head, suitable for long-distance pipeline welding and multi-layer welding of thick-walled pipes. It has a high degree of automation and greatly improves work efficiency.
Product Features: Split dual-drive wire feeder with stable wire feeding; Welding parameter segmentation device to adapt to welding requirements of flat welding, upward climbing welding, vertical welding and overhead welding positions; Suitable for multi-layer welding of thick-walled pipes; Realizes electric adjustment of current, welding speed, wire feeding speed, arc length, oscillation parameters and welding torch height during welding. The remote control has programming function and programming interface, equipped with track. The head runs smoothly, is easy to set up, and has low operation and maintenance costs.
8. Wire Feeder Control Panel Operation Steps
|
Step |
Operation Description |
|
1 Select Welding Mode |
Select separate or integrated gas metal arc welding mode through the "Mode" button on the power supply panel. |
|
2 Select Material |
Select the material through the "Welding Wire Material" button on the power supply panel, which must match the actual material. |
|
3 Select Welding Wire Diameter |
Select the welding wire diameter through the "Welding Wire Diameter" button on the power supply panel, which must match the actual wire diameter. |
|
4 Select Function |
Select the function according
to actual needs through the "Function Switch" button on the power
supply panel. |
|
5 Set Welding Parameters |
Set welding current, voltage,
arc characteristics and other parameters through current/voltage adjustment
knobs according to workpiece, material, welding wire diameter and actual
needs. |
|
6 Adjust Shielding Gas Flow |
Open the gas cylinder valve, observe the flow meter, and adjust the gas flow to an appropriate value according to welding requirements. |
|
Serial Number |
Description |
|
1 |
Current adjustment knob |
|
2 |
Two-step with arc ending indicator light |
|
3 |
Two-step indicator light |
|
4 |
JOB+ button |
|
5 |
JOB- button |
|
6 |
Digital current meter |
|
7 |
Inductance indicator light |
|
8 |
Arc length indicator light |
|
9 |
Digital voltmeter |
|
10 |
Wire checking button |
|
11 |
Wire retracting button |
|
12 |
Gas checking button |
|
13 |
Four-step with arc ending indicator light |
|
14 |
Spot welding indicator light |
|
15 |
Voltage adjustment knob |
9. Welding Control System
Proprietary technology product of our company, digital control.
It can realize the control of welding trolley
movement, welding torch vertical adjustment, welding torch horizontal
adjustment, welding torch horizontal oscillation, welding torch left/right
delay, welding current and voltage, wire feeding, gas detection, etc.
